In industries such as pharmaceuticals, electronics, and materials science research, the drying of thermosensitive substances is of utmost importance. For example, in the pharmaceutical industry, approximately 70% of active pharmaceutical ingredients are thermosensitive. Improper drying can lead to a loss of up to 20% in product efficacy. In the electronics industry, moisture in electronic components can cause short - circuits, affecting the performance and lifespan of devices. And in materials science research, precise drying is crucial for obtaining accurate experimental results.
High - performance digital vacuum drying ovens are designed based on vacuum conditions. By creating a low - pressure environment inside the chamber, the boiling point of water and other solvents is significantly reduced. This allows for gentle drying at lower temperatures, which is ideal for thermosensitive substances. The working principle involves removing air and moisture from the chamber using a vacuum pump, and then applying heat to evaporate the remaining moisture.
Intelligent PID (Proportional - Integral - Derivative) temperature control is the key to achieving precise temperature regulation in vacuum drying ovens. It continuously monitors the temperature inside the chamber and adjusts the heating power accordingly. Studies have shown that with intelligent PID control, the temperature fluctuation can be controlled within ±0.5°C. Four - wall heating technology ensures uniform heat distribution within the chamber. Instead of having a single heating source, the four walls of the chamber are heated simultaneously. This reduces temperature gradients and ensures that all samples are dried evenly.
The combination of intelligent PID temperature control and four - wall heating technology significantly improves drying efficiency. Tests have indicated that the drying time can be reduced by up to 30% compared to traditional drying methods. Moreover, it better protects the integrity of samples. For thermosensitive substances, over - heating can cause degradation, chemical reactions, or changes in physical properties. With precise temperature control and uniform heat distribution, the risk of sample damage is minimized.
These advanced technologies in vacuum drying ovens bring significant benefits to industries such as pharmaceuticals, electronics, and materials science research. They provide a safe and reliable drying environment, ensuring product quality and consistency. In the pharmaceutical industry, it helps to meet strict regulatory requirements. In the electronics industry, it improves the reliability of electronic products. In materials science research, it enables more accurate and reproducible experiments, thus promoting the stable development of these industries.
Our high - performance digital vacuum drying ovens, equipped with intelligent PID temperature control and four - wall heating technology, are the perfect solution for your thermosensitive substance drying needs. Contact us today to learn more and take your industry to the next level!
