Case Analysis: How a Biopharmaceutical Company Optimized the Drying Process with an Intelligent PID Temperature Control System

24 01,2026
Zhengzhou Keda Mechanical Instrument Equipment Co., Ltd.
Customer Cases
This article delves into the crucial role of the intelligent PID temperature control system in the DZ - 3BCII Digital Vacuum Drying Oven launched by Zhengzhou Keda Machinery & Instrument Equipment Co., Ltd. It analyzes the PID control principle and how it achieves precise temperature adjustment and uniform distribution, ensuring temperature fluctuations are less than ±1°C, effectively enhancing experimental repeatability and result stability. Combined with a case of a biopharmaceutical company, it demonstrates the practical application effects of the intelligent temperature control system in optimizing the drying process and provides suggestions for the best temperature control settings in different experimental scenarios. Through scientific selection and reasonable debugging, it helps experiment R & D and production management personnel improve drying efficiency and ensure the high - efficiency and reliability of the experimental environment. This article is suitable for reference by researchers, R & D engineers, and equipment procurement decision - makers.
Illustration of PID control principle

Case Analysis: How a Biopharmaceutical Company Optimized the Drying Process with an Intelligent PID Temperature Control System

This article delves into the crucial role of the intelligent PID temperature control system in the DZ - 3BCII Digital Vacuum Drying Oven launched by Zhengzhou Keda Machinery & Instrument Equipment Co., Ltd. First, let's understand the PID control principle.

PID Control Principle and Its Impact on Temperature Regulation

The PID control system consists of three parts: Proportional (P), Integral (I), and Derivative (D). The P part provides an immediate response to the temperature error. For example, if the set temperature is 50°C and the current temperature is 40°C, the P part will quickly increase the heating power to reduce the temperature difference. The I part accumulates the temperature error over time, gradually eliminating the steady - state error. The D part predicts the future trend of the temperature change based on the rate of change of the temperature error, which helps to prevent overshoot.

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Achieving Precise Temperature Regulation and Uniform Distribution

One of the significant advantages of the intelligent PID temperature control system in the DZ - 3BCII Digital Vacuum Drying Oven is its ability to achieve precise temperature regulation and uniform distribution. Through advanced algorithms and high - precision sensors, the system can ensure that the temperature fluctuation is less than ±1°C. This high level of temperature control is crucial for experiments. In a biological experiment, a small temperature change can lead to different experimental results. By keeping the temperature stable, the repeatability of the experiment is greatly improved, and the reliability of the experimental results is enhanced.

Real - World Case: A Biopharmaceutical Company's Success

Let's take a biopharmaceutical company as an example. This company was facing challenges in the drying process of its products. The traditional drying equipment could not provide accurate temperature control, resulting in inconsistent product quality and low production efficiency. After adopting the DZ - 3BCII Digital Vacuum Drying Oven with the intelligent PID temperature control system, the situation was completely changed. The precise temperature control optimized the drying process, reducing the drying time by 30% on average and improving the product quality consistency to over 95%. The company also reported an increase in production efficiency by 25%.

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The Advantages of Programmable Timing Function

The DZ - 3BCII Digital Vacuum Drying Oven is also equipped with a programmable timing function. This function allows users to set different temperature and time parameters according to different experimental requirements. For example, in a multi - step drying process, users can set different temperature ramps and holding times for each step. This greatly enhances the flexibility of the experiment, saving time and resources.

Best Temperature Control Settings and Debugging Tips for Different Scenarios

Different experimental scenarios require different temperature control settings. For high - precision biological experiments, a lower temperature setting with a longer drying time may be required. For some chemical experiments, a higher temperature and shorter drying time may be more appropriate. The article provides detailed temperature control setting suggestions and debugging tips for different scenarios, helping users to get the best results from the DZ - 3BCII Digital Vacuum Drying Oven.

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Key Technical Indicators for Equipment Selection

When selecting drying equipment, users should pay attention to several key technical indicators. These include response speed, system stability, and user - interface design. The DZ - 3BCII Digital Vacuum Drying Oven has a fast response speed, which can quickly reach the set temperature. Its system is highly stable, ensuring long - term reliable operation. The user - friendly interface makes it easy for users to operate and set parameters.

If you are a researcher, R & D engineer, or equipment procurement decision - maker looking for a reliable drying solution, don't miss the intelligent PID temperature control solution of the DZ - 3BCII Digital Vacuum Drying Oven. Click here to learn more and consult our experts!

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